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Belzona 1111 (Super Metal)

A 2-part epoxy paste for metal repair and resurfacing based on solvent-free epoxy resin reinforced with silicon steel alloy.

Belzona 1111 (Super Metal)

A 2-part epoxy paste for metal repair and resurfacing based on solvent-free epoxy resin reinforced with silicon steel alloy.

Description

Belzona 1111 (Super Metal) is a 2-part epoxy repair composite for metal repair and resurfacing based on solvent-free epoxy resin reinforced with silicon steel alloy. This repair material will not corrode and resists a wide range of chemicals. It is easy to mix and apply without the need of specialist tools and can be machined using conventional tools.

Belzona 1111 epoxy metal repair belongs – Emergency Metals Series 1000.

Multi-purpose durability: Suitable for various applications, it provides long-lasting repairs
Fully machinable: Can be easily machined using conventional tools, allowing for precise adjustments.
Application and cure at room temperature: No hot work is involved, ensuring safety and convenience.
Simple mixing ratio: Easy to mix and apply without the need for specialist tools.
Reduced health and safety risks: Being solvent-free, it minimizes potential hazards.
No shrinkage, expansion or distortion: Maintains dimensional stability after application.
Excellent adhesion to metals: Bonds strongly to stainless steel, carbon steel, aluminum, brass, copper, and more.
Versatile compatibility: Adheres to various natural and synthetic materials, including glass and wood.
Outstanding corrosion resistance: Protects against corrosion even in challenging environments.
Excellent chemical resistance: Withstands exposure to a wide range of chemicals.
Excellent electrical insulation characteristics: Provides reliable electrical insulation properties.

Repair of cracks and holes on engine and pump casings, pipes, tanks and other equipment
Resurface of pitted metal surfaces
Repair of damaged shafts and hydraulic rams
In-situ flange repair
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims and reforming of bearing housings

* All products are subject to regional restrictions. Check with your local Distributor for more information

1 KG

Note: Sizing and availability may change per region. Please contact Belzona for details.

Belzona 1111 super Metal is suitable for contact with potable water as it is certified to NSF/ANSI Standard 61 and satisfies the UK Drinking Water Inspectorate requirements.

**NSF/ANSI 61 – 2016: Drinking Water System Components – Health Effects**

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Can Be Used Together

Belzona 1814

Belzona 1812

Belzona 1981

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QUESTIONS & ANSWERS

How do you apply 2-part epoxy on metal substrates?

To ensure an effective molecular weld, only apply the 2-part epoxy, Belzona 1111 (Super Metal), to clean, firm, dry, and well-roughened surfaces. To achieve this, firstly clear away any loose contamination and use Belzona 9111 (Cleaner/Degreaser) to clean and degrease the surface. Following this, roughen the surface by blast cleaning, deeply scoring, or grinding. Degrease the surface again, allowing the surface to dry before combining the reactive components. To do this, transfer the required amount of Base and Solidifier components onto the Belzona Working Surface, ensuring the correct mixing ratio is followed. Mix thoroughly to achieve a uniform material free of any streakiness. Next, apply the Belzona 1111 (Super Metal) directly onto the prepared surface with the plastic applicator or spatula provided. Finally, mixing tools should be cleaned immediately after use with Belzona 9111 or any other effective solvent, e.g., Methyl Ethyl Ketone (MEK). For more information, read the Instructions for Use (IFU): Belzona 1111

Why is Belzona 1111 (Super Metal) an alternative to welding?

While welding is one of the most recognized bonding techniques, it is not without its limitations. It can present several challenges related to personal and environmental safety as well as downtime and defects that can lead to failures. By deploying Belzona’s repair system, Belzona 1111 (Super Metal), engineers and maintenance teams can avoid these issues while still achieving a hard-wearing, long-term repair and protection solution. This makes Belzona 1111 (Super Metal) a safe and reliable alternative to welding.

What is the mixing ratio of epoxy repair composite, Belzona 1111 (Super Metal)?

The mixing ratio of the epoxy repair composite, Belzona 1111 (Super Metal) is as follows:

Mixing Ratio	Weight	Volume
Base: Solidifier	5: 1	3: 1

For more information, see the Product Specification Sheet (PSS): Belzona 1111

What are the causes of corrosion?

Corrosion is when a refined metal is converted to a stable form. The causes of corrosion are chemical reactions to other substances such as oxygen and hydrogen which is why water and humidity cause corrosion. In addition, electrical currents, bacteria, and physical stress can all cause metals to corrode.