Belzona provides epoxy repair composites and coatings for the repair and protection of equipment in the manufacturing industry. Our wide range of solvent-free materials are ideal for industrial equipment which is often deteriorated by wear, abrasion, erosion, chemical attack, corrosion, impingement and mechanical damage.
TYPICAL PROBLEMS
Wear and damage to shafts can be caused by lack of lubrication, bearing failure or misalignment.
POTENTIAL SOLUTIONS
With Belzona’s metal repair and rebuilding solutions, scored shafts and hydraulic rams can be repaired in situ with minimal downtime. Bearings of all sizes can be accurately located using cold-applied epoxy composites, eliminating the need for hot work.
TYPICAL PROBLEMS
Common causes of damage and deterioration to valves can include impact and frost damage, corrosion, erosion and chemical attack.
POTENTIAL SOLUTIONS
Belzona provide a wide range of cold-curing repair composites and epoxy coatings specifically designed to offer outstanding erosion and corrosion protection as well as demonstrating excellent chemical resistance. Such materials can be used to rebuild valve bodies, guides and slides, diaphragms and expansion bellows and coat to protect from further damage.
TYPICAL PROBLEMS
Pumps suffer from erosion, corrosion, abrasion and chemical attack. As a result, pump deterioration leads to decreased pumping efficiency and eventually costly part replacement.
POTENTIAL SOLUTIONS
Damaged pumps can be restored to their original profile using Belzona cold-curing metal repair composites. Accurate reformation of areas with fine tolerances such as wearing seats can be employed using a multi-purpose epoxy material. Erosion corrosion coactings can then be applied to reduce further deterioration, increase pump efficiency and eliminate frequent maintenance costs.
TYPICAL PROBLEMS
Heat exchangers are susceptible to erosion damage and galvanic corrosion due to contact between two dissimilar metals, commonly used in the construction of heat exchangers. If this damage is left untreated, the operational efficiency of the system will be seriously undermined, allowing for deterioration of its components
POTENTIAL SOLUTIONS
By utilizing a cold applied, cost effective Belzona solution, virtually all heat exchanger components can be treated quickly and efficiently resulting in long term protection and preservation of the heat exchanger.
TYPICAL PROBLEMS
Process equipment is particularly susceptible to corrosion through constant attack from corrosive chemical solutions and entrained solids. In addition, elevated temperature, and pressure together with intensive cleaning and decontamination processes create an aggressive corrosive environment.
POTENTIAL SOLUTIONS
Belzona offer a complete solution for pressure vessels handling liquid hydrocarbons, gas and process chemicals including separators, slug catchers, knock-out drums and many more.
Our linings can be spray or hand applied and once cured in service, form a barrier between the substrate and corrosive media. As well as resisting erosion-corrosion, Belzona linings are designed to withstand vast pressure and temperature fluctuations, including steam-out and explosive decompression.
TYPICAL PROBLEMS
Typical problems on end covers include leakage between passes due to erosion-corrosion of division bars resulting in reduced efficiency.
POTENTIAL SOLUTIONS
Belzona 1100 Series of paste-grade repair composites for in-situ repair and rebuilding for damaged division bars, water boxes and end covers. Belzona 1300 Series fluid-grade coatings for protection against erosion-corrosion and resistance to chemicals. Belzona 4300 Series coatings for maximum chemical resistance.
TYPICAL PROBLEMS
Typical problems on end covers include leakage between passes due to erosion-corrosion of division bars resulting in reduced efficiency.
POTENTIAL SOLUTIONS
Belzona 1100 Series of paste-grade repair composites for in-situ repair and rebuilding for damaged division bars, water boxes and end covers. Belzona 1300 Series fluid-grade coatings for protection against erosion-corrosion and resistance to chemicals. Belzona 4300 Series coatings for maximum chemical resistance.
TYPICAL PROBLEMS
Typical problems on end covers include leakage between passes due to erosion-corrosion of division bars resulting in reduced efficiency.
POTENTIAL SOLUTIONS
Belzona 1100 Series of paste-grade repair composites for in-situ repair and rebuilding for damaged division bars, water boxes and end covers. Belzona 1300 Series fluid-grade coatings for protection against erosion-corrosion and resistance to chemicals. Belzona 4300 Series coatings for maximum chemical resistance.
TYPICAL PROBLEMS
Typical problems in facilities maintenance areas include: weathering damage of concrete structures, slippery transit areas, roof damage and expansion joint failures.
POTENTIAL SOLUTIONS
Belzona 2000, 3000, 4000, and 5000 Series paste- and fluid-grade materials for waterproofing, concrete rebuilding, expansion joint repairs, and floor slip resistance.
Belzona products serve as solutions for the maintenance problems manufacturing facilities face.
