From rolling mills to blast furnaces, critical equipment in the steel industry is susceptible to abrasion, erosion, corrosion and chemical attack, have been engineered to meet the aggressive demands of this industry.
Belzona’s solutions can be applied in situ and offer unmatched performance in tough application areas. Our materials have been proven to reduce downtime and labour costs as well as increase the efficiency of the plant and ensure environmental compliance.
TYPICAL PROBLEMS
The flow of the contents within fluid and gas handling systems can cause the material to break down, and this erosion can lead to corrosion. Additionally, they can cause the material to oxidize over time if exposed to oxygen and moisture. These problems can lead to significant process delays and shutdowns.
POTENTIAL SOLUTIONS
Belzona 1000 Series has been designed to solve this problem by mitigating erosion and providing a corrosion protective barrier. These products were engineered to be durable and multipurpose. Their sturdiness is in part by their long-term resistance to several chemicals. Some products are hydrophobic, allowing for better flow of some fluids and gases which raises the energy efficiency of the equipment. In addition, their versatility is due to their adhesion to various metallic substrates: stainless steel, carbon steel, aluminum, brass, and copper. They also adhere to natural and synthetic materials like wood and glass. Some products were designed to be suitable for application under immersion and are fully functional while submerged.
TYPICAL PROBLEMS
For solids handling equipment, damage from abrasion can happen to any equipment especially if they hold, store, or transport solids. For instance, conveyor belts can become worn and torn by the iron ore or iron pellets they transport. These materials, among others, are highly abrasive and over time can cause tears in the rubber conveyor belts. These damages can trigger a shutdown for the repair of the conveyor belt.
POTENTIAL SOLUTIONS
Belzona 2000 Series is specifically designed to provide in situ repairs to rubber surfaces where rapid cure is essential. Belzona rubber repair materials excel in applications where durability, elasticity, high abrasion, and tear resistance are required. Not only are they abrasion resistant, but they are also chemical resistant. To add to their versatility, they adhere to many substrates including natural rubber, neoprene, polyurethane, PVC, steel, and concrete. Equipment made from metal can benefit from Belzona 1000 Series. Within this Series, there are products designed with ceramic. The ceramic aggregates incorporated into the product boost the abrasion resistance and resist deformation damage, prolonging the service life of machinery and equipment.
TYPICAL PROBLEMS
Typical problems in storage tanks include: tank base corrosion, interior linings affected by erosion, corrosion and chemical attack, external corrosion by weathering, corrosion under insulation, wall defects leading to leaks as well as UV and acid rain attack.
POTENTIAL SOLUTIONS
Belzona 1000, 2000, 3000, 4000, 5000 and 6000 Series paste- and fluid-grade materials offering cold-applied repair solutions, long-term protection both internally and externally with a resistance to a wide range of chemicals and environmental damage, leak sealing, tank base sealing and cold bonding to tanks walls and roofs.
TYPICAL PROBLEMS
Chemical containment areas, including bunds, sumps, plinths, channels, and sluices are susceptible to deterioration through an attack from chemicals and mechanical or structural damage. If the deterioration is not addressed, the structural integrity of the containment area will be seriously undermined, with the potential for chemical leakage and structural failure, resulting in outages, environmental contamination, and safety hazards.
POTENTIAL SOLUTIONS
By utilizing Belzona’s cold-applied, cost-effective chemical-resistant solutions, chemical containment areas can be repaired and protected to resist chemical attacks. This results in the preservation and long-term protection of the containment area, eliminating leakage and environmental contamination as well as ensuring compliance with safety measures. The Belzona 4000 Series is an appropriate answer to the problem. The products are engineered to resurface and repair concrete quickly. They are durable, resisting a wide range of chemicals from acids to alkalis, and having high mechanical and impact strength. Certain products are flexible ensuring the integrity of the coating in case the concrete underneath cracks. Finally, as the solutions are non-porous, this guarantees that any chemical will not permeate into the environment. If a containment area operates under immersion like tanks or bunds, then there are chemical-resistant coatings that can sustain submersion. Belzona 5000 Series includes products that are suitable for immersion. In return, they defend from chemical attack, corrosion, and erosion. They are safe to use as they are solvent-free.
TYPICAL PROBLEMS
Chemical containment areas, including bunds, sumps, plinths, channels, and sluices are susceptible to deterioration through an attack from chemicals and mechanical or structural damage. If the deterioration is not addressed, the structural integrity of the containment area will be seriously undermined, with the potential for chemical leakage and structural failure, resulting in outages, environmental contamination, and safety hazards.
POTENTIAL SOLUTIONS
By utilizing Belzona’s cold-applied, cost-effective chemical-resistant solutions, chemical containment areas can be repaired and protected to resist chemical attacks. This results in the preservation and long-term protection of the containment area, eliminating leakage and environmental contamination as well as ensuring compliance with safety measures. The Belzona 4000 Series is an appropriate answer to the problem. The products are engineered to resurface and repair concrete quickly. They are durable, resisting a wide range of chemicals from acids to alkalis, and having high mechanical and impact strength. Certain products are flexible ensuring the integrity of the coating in case the concrete underneath cracks. Finally, as the solutions are non-porous, this guarantees that any chemical will not permeate into the environment. If a containment area operates under immersion like tanks or bunds, then there are chemical-resistant coatings that can sustain submersion. Belzona 5000 Series includes products that are suitable for immersion. In return, they defend from chemical attack, corrosion, and erosion. They are safe to use as they are solvent-free.
TYPICAL PROBLEMS
Typical problems in facilities maintenance areas imclude: weathering damage of concrete structures, slippery transit areas, roof damage, and expansion joint failures.
POTENTIAL SOLUTIONS
Belzona 2000, 3000, 4000, and 5000 Series paste- and fluid-grade materials for waterproofing, concrete rebuilding, expansion joint repairs, and floor slip resistance.
Belzona’s repair and protection solutions for the steel industry offer unmatched performance.
